Our engineering in action
On the example of the floor arrangement for the largest transport and logistics center of Belarus "Prilesye"

INDUSTRIAL FLOOR FOR A WAREHOUSE IN BALASHIKHA

WE HAVE SAVED FOR THE CLIENT 330 900
19%Economy
Floor for the warehouse of LLC "Usam", Balashikha

FLOOR ENGINEERING CONSTRUCTION Floor for the warehouse of LLC "Usam", Balashikha

MO, Balashikha, Proektnaya str., vl. 9
Characteristics and description
Company name
LLC "Usam"
The purpose of the floor and the room itself
Floor for the warehouse of LLC "Usam", Balashikha
Type of floor
topping floors
Thickness of the concrete layer
90 cm
Room area
3220 sq. m.

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

IDENTIFIED THE NEEDS OF THE CLIENT

At this facility, our task was to fill a solid and smooth concrete floor for the warehouse. The warehouse complex with a total area of 3,200 m2 consisted of three warehouses. We didn't have much time for delivery, we had to hand over each of the premises in 5 days, since the client needed to continue production.

The following aspects are important to the customer:

Terms of work
Number of days for all work: 7
Requirements for the quality of work
Floors must comply with SNiP 2.03. 13-88
Appearance of floors
Must look presentable
Durability
Service life of floors without repair (years): 20
Total cost
Budget within the framework of: 1 700 000 ₽
Floor for the warehouse of LLC "Usam", Balashikha: The object before the start of work
The object before the start of work

Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: LLC "Usam"

how we implemented this floor design

WE HAVE FOUND AN ECONOMICAL SOLUTION FOR THE INSTALLATION OF THE FLOOR FOR THE WAREHOUSE COMPLEX

After a survey of the premises by specialists of PROFTEHPOL LLC, a detailed survey of the client and coordination with the technical department, we decided to offer a technology using polypropylene fiber instead of the standard one using reinforcement mesh, since the customer needed to fit into the budget of 1,700,000 rubles.

We note that for a more economical solution, the client and I decided not to apply varnish to the concrete floor, but to prevent the rapid evaporation of moisture from concrete to cover it with plastic wrap, and it worked.

ADVANTAGES OF FIBER-REINFORCED CONCRETE TECHNOLOGY

Fibro-concrete floor technology, unlike reinforced with reinforcement, has a number of advantages. A single armature works only for the bottom or only for the top, and a double one will be a good blow to the wallet. The fiber works all over the base, in some respects surpasses the reinforcing mesh, namely:

  1. Increases the strength of concrete for bending, compression and splitting up to 35%.
  2. Increases impact and fatigue strength over 500%.
  3. Prevents delamination of concrete mix up to 25%.
  4. Reduces the time of primary and final hardening by up to 50%.
  5. Reduces the risk of chipping corners and edges up to 90%. 

HOW WE CUT COSTS

The technology we have proposed has reduced the cost by 33.5%, because fiber is cheaper than rebar. It significantly reduces the production time, because it does not need to be reinforced with a reinforcing mesh. At the same time, concrete is already supplied with fiber.

INSTALLATION OF A FLOOR FOR A WAREHOUSE IN BALASHIKHA

Having agreed on all the stages of work, we started filling the first warehouse. It differed from the others by a small number of columns and abutments, which facilitated the construction of a concrete floor. Of the difficulties, we note that the work was carried out in winter at sub-zero temperatures, which, in turn, had an impact on the hardening of the concrete mixture.

According to the client's decision, we started the second and third warehouses already in the spring. We also note that the warehouses were located not far from the concrete node, which made it possible to receive the concrete mixture without delay. By agreement with the client, we additionally made an entrance ramp.

THE RESULT OF OUR WORK

Upon delivery of the object, the customer received a flat concrete floor for the warehouse, which will serve him for at least 20 years, and savings of 330,900 rubles.

The stages of the floor arrangement and the final result are shown in the photo below.

Stages of implementation engineering design of the floor

engineering design of the floor
1.jpg
Acceptance of concrete
2.jpg
Filling the first room
3.jpg
Concrete screed with a control rail for concrete
4.jpg
Grout of the hardener with a grout machine on discs
5.jpg
Completion of the grout of the first room
6.jpg
The device of shrinkage seams of the first visit
7.jpg
Acceptance of concrete from the second warehouse
8.jpg
Concrete screed with a three-meter rail
9.jpg
Completion of works on acceptance of concrete of the second warehouse
10.jpg
Poured concrete slab of the second room

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY LLC "Usam"

SEE THE RESULT OF OUR WORK
result-usam.jpg

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors
Legal informationSociety Limited Liability "PROFTECHENGINEERING" Shareholdt International consumer society "GOLDEN AXIS"TIN 9709064635CHECKPOINT 770901001OGRN 1207700295406Legal address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL company
POSTAL DETAILSActual address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL companyPhone number for details:8 800 550 90 72E-mail:info@proftechpol.ru
Financial detailsCurrent account: 40702810870010234730MOSCOW BRANCH OF JSC CB "MODULBANK" MoscowBIC 044525092Correspondent account 30101810645250000092CEO of Nazyrov Anton