Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: PromProekt LLC
how we implemented this floor design
WE FOUND A MORE ECONOMICAL SOLUTION FOR THE INSTALLATION OF THE FLOOR FOR THE WAREHOUSE
The initial technical solution for the project was an industrial floor with a double reinforcement mesh of fraction 12. Based on the data of our technical specialist, we decided to offer a concrete floor with a reinforcing top layer reinforced with DRAMIX steel fiber.
ADVANTAGES OF STEEL-FIBER CONCRETE TECHNOLOGY
The steel-fiber-concrete floor technology, in contrast to reinforced with reinforcement, has a number of advantages. A single armature works only for the bottom or only for the top, a double one will be a good blow to the wallet. Fiber works all over the base, and in some respects surpasses the reinforcing mesh, namely:
- Increases the strength of concrete for bending, compression and splitting up to 35%.
- Increases impact and fatigue strength over 500%.
- Prevents delamination of concrete mix up to 25%.
- Reduces the time of primary and final hardening by up to 50%.
- Reduces the risk of chipping corners and edges up to 90%.
HOW WE CUT COSTS
The technology we have proposed has reduced the cost by 39.2%, because steel fiber is cheaper than rebar. It significantly reduces the production time, because it does not need to be reinforced with a reinforcing mesh. At the same time, concrete is already supplied with fiber.
FLOOR ARRANGEMENT FOR A WAREHOUSE IN DZERZHINSK
After agreeing on all the issues and stages of work, we started filling in the first map. Work on the floor was carried out at the end of autumn, the ambient temperature was below zero, which contributed to an increase in the hardening time of the concrete mixture. In this regard, sometimes it was necessary to fill in the cards continuously at night in order to meet the deadlines.
THE RESULT OF OUR WORK
According to the results of the floor installation, the client had no complaints about the quality of work, moreover, he received an industrial concrete floor for a warehouse and savings of 3,897,600 rubles.
The stages of the floor arrangement and the final result are shown in the photo below.