Our engineering in action
On the example of the floor arrangement for the largest transport and logistics center of Belarus "Prilesye"

INDUSTRIAL FLOOR FOR THE SHOP IN APRELEVKA

WE HAVE SAVED FOR THE CLIENT 370 930
46%Economy
Floor for the workshop of LLC PB "Aprelevka", MO, Aprelevka

FLOOR ENGINEERING CONSTRUCTION Floor for the workshop of LLC PB "Aprelevka", MO, Aprelevka

MO, Aprelevka, Augustovskaya str., 1, p. 12
Characteristics and description
Company name
LLC PB "Aprelevka"
The purpose of the floor and the room itself
Floor for the workshop of LLC PB "Aprelevka", MO, Aprelevka
Type of floor
topping floors
Thickness of the concrete layer
200 cm
Room area
802 sq. m.

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

IDENTIFIED THE NEEDS OF THE CLIENT

Our task was to fill an industrial concrete floor with a hardener before the New Year. The deadline for completion was until December 29 inclusive. The time to complete all the stages (from the delivery of materials and equipment to the cutting of seams) was seven days to make 802 m2 meters turnkey.

The following aspects are important to the customer:

Terms of work
Number of days for all work: 7
Requirements for the quality of work
Floors must comply with SNiP 2.03. 13-88
Appearance of floors
Must look presentable
Durability
Service life of floors without repair (years): 12
Total cost
Budget within the framework of: 800 000 ₽
Floor for the workshop of LLC PB "Aprelevka", MO, Aprelevka: The object before the start of work
The object before the start of work

Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: LLC PB "Aprelevka"

how we implemented this floor design

FOUND A MORE ECONOMICAL SOLUTION TO THE FLOOR ARRANGEMENT FOR HIS WORKSHOP

Initially, the client's project assumed a floor reinforced with metal fittings. Having examined the premises by the specialists of PROFTEHPOL LLC and having studied the requirements and wishes of the client for the future coating, we proposed the construction of a steel-fiber concrete floor with a reinforcing top layer instead of the design that other contractors prescribed in the project.

Of course, this solution is not suitable in all cases. A lot depends on both the foundation and the requirements for the future gender. To find out, it is necessary to make a thorough examination of the premises. The company "PROFTEHPOL" provides the service absolutely free of charge. In the case of this project, the option with steel fiber was optimal, because it met all the requirements, and from a technical point of view it was even better and at the same time cost much cheaper than reinforcement.

ADVANTAGES OF STEEL-FIBER CONCRETE TECHNOLOGY

The steel-reinforced concrete floor technology, unlike reinforced with reinforcement, has a number of advantages. A single armature works only for the bottom or only for the top, a double one will be a good blow to the wallet. Fiber works all over the base, and in some respects surpasses the reinforcing mesh, namely:

  1. Increases the strength of concrete for bending, compression and splitting up to 35%.
  2. Increases impact and fatigue strength over 500%.
  3. Prevents delamination of concrete mix up to 25%.
  4. Reduces the time of primary and final hardening by up to 50%.
  5. Reduces the risk of chipping corners and edges up to 90%.

HOW WE CUT COSTS

The technology we have proposed has reduced the cost by 34.6%, because steel fiber is cheaper than rebar. It significantly reduces the production time, because there is no need to reinforce with reinforcement mesh. At the same time, concrete is already supplied with fiber.

FLOOR ARRANGEMENT FOR THE SHOP IN APRELEVKA

Having agreed on all the issues, we got down to business and started pouring the workshop in Aprelevka.
The object was quite light: a solid clearing without columns, a crane beam was used to move the equipment, which was located inside the room.

Also, we note that the object was distinguished by an advantageous geographical location – there was a concrete node just a hundred meters away from it, which allowed taking concrete without delay. Also nearby was the Temple of the Prophet of God Elijah. He inspired the employees, and they did a wonderful job. The concrete was accepted and laid in just one shift.

THE RESULT OF OUR WORK

Upon delivery of the object, the customer received a high-quality concrete floor for the production room.

The stages of the floor arrangement and the final result are shown in the photo below.

We note that the client was loyal and cooperated in every possible way. When asked why the client chose our company, we received an answer that we liked the operational work of the company, in particular, the manager and the specialist in the inspection of the object, as well as our offer, which allowed him to save a significant amount – 370,930 rubles.

Stages of implementation engineering design of the floor

engineering design of the floor
1.jpg
Delivery of materials and equipment
2.jpg
Unloading of equipment
3.jpg
Laying of plastic film
4.jpg
Installation of guide profiles
5.jpg
Unloading of concrete from a concrete mixer truck
6.jpg
Leveling of concrete mix
7.jpg
Vibrating with a deep vibrator
8.jpg
Leveling the floor surface with a rule
9.jpg
Acceptance of concrete, the beginning of pouring the second card
10.jpg
Leveling with a control rail
11.jpg
Concrete surface treatment with a two-rotor group machine on disks
12.jpg
Cutting of shrinkage seams
13.jpg
Cutting of shrinkage seams and sealing
14.jpg
Concrete floor with cut seams

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY LLC PB "Aprelevka"

SEE THE RESULT OF OUR WORK
result-aprelevka-sklad.jpg

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors
Legal informationSociety Limited Liability "PROFTECHENGINEERING" Shareholdt International consumer society "GOLDEN AXIS"TIN 9709064635CHECKPOINT 770901001OGRN 1207700295406Legal address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL company
POSTAL DETAILSActual address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL companyPhone number for details:8 800 550 90 72E-mail:info@proftechpol.ru
Financial detailsCurrent account: 40702810870010234730MOSCOW BRANCH OF JSC CB "MODULBANK" MoscowBIC 044525092Correspondent account 30101810645250000092CEO of Nazyrov Anton