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Our engineering in action
On the example of the floor arrangement for the largest transport and logistics center of Belarus "Prilesye"
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  • Floors for the warehouse of LLC "ALTO-S", Dzerzhinsky

INDUSTRIAL FLOOR FOR A WAREHOUSE IN DZERZHINSK

Floors for the warehouse of LLC "ALTO-S", Dzerzhinsky
WE HAVE SAVED FOR THE CLIENT 3 834 000 ₽
32%Economy

FLOOR ENGINEERING CONSTRUCTION Floors for the warehouse of LLC "ALTO-S", Dzerzhinsky

MO, Dzerzhinskiy, Akademika Zhukova str., 12
Characteristics and description
Company name
LLC "ALTO-S"
The purpose of the floor and the room itself
Floors for the warehouse of LLC "ALTO-S", Dzerzhinsky
Type of floor
topping floors
Thickness of the concrete layer
200 cm
Room area
6000 m²

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

IDENTIFIED THE NEEDS OF THE CLIENT

At this facility, the task was to pour an industrial floor with a hardener under heavy loads. The warehouse was supposed to have racks up to 12 meters. The difficulty lay in the deadlines for the completion of the work – 6000 m2 of the finished floor to be handed over in 6 days. The client demanded high-quality coating for heavy loads in a short time.

The following aspects are important to the customer:

Terms of work
Number of days for all work: 6
Requirements for the quality of work
Floors must comply with SNiP 2.03. 13-88
Appearance of floors
Must look presentable
Durability
Service life of floors without repair (years): 10
Total cost
Budget within the framework of: 12 000 000 ₽
Floors for the warehouse of LLC "ALTO-S", Dzerzhinsky: The object before the start of work
The object before the start of work

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WE FOUND A MORE ECONOMICAL SOLUTION FOR THE INSTALLATION OF THE FLOOR FOR THE WAREHOUSE

The customer's design solution was too expensive – he had double reinforcement. We proposed to use a 200 mm thick steel-fiber concrete slab with a corundum hardener and the use of steel fiber produced by BECART with a flow rate of 25 kg per m3. Our solution, on the one hand, reduced the cost of the floor, and on the other, strengthened the floor, which is rare in our field.

ADVANTAGES OF REINFORCED CONCRETE TECHNOLOGY

The steel-fiber-concrete floor technology, in contrast to reinforced with reinforcement, has a number of advantages. Single fittings work only for the bottom or only for the top, and a double one will cost a lot of money. The fiber works all over the base and in some respects surpasses the reinforcing mesh, namely:

  • Increases the strength of concrete for bending, compression and splitting up to 35%.
  • Increases impact and fatigue strength over 500%.
  • Prevents delamination of concrete mix up to 25%.
  • Reduces the time of primary and final hardening by up to 50%.
  • Reduces the risk of chipping corners and edges up to 90%.

HOW WE CUT COSTS

The technology we have proposed has reduced the cost by 30.9%, because steel fiber is cheaper than rebar. It significantly reduces the production time – there is no need to reinforce with a reinforcing mesh. At the same time, concrete is already supplied with fiber.

FLOOR ARRANGEMENT FOR A WAREHOUSE IN DZERZHINSK

After agreeing on the nuances, we involved two teams and began the acceptance of concreting, and after 144 hours of continuous work in two shifts, we completed the object with a volume of 6000 m2.

THE RESULT OF OUR WORK

Upon completion of the work, the customer received a high-quality floor that will last at least 10 years, and at the same time saved the client 3,834,000 rubles!

The stages of the floor arrangement and the final result are shown in the photo below.

Stages of implementation engineering design of the floor

engineering design of the floor
1.jpg
Installation of guiding beacons and laying of reinforcement mesh
2.jpg
Vibrating the concrete mix with a deep vibrator
3.jpg
Alignment of the concrete mix along the guiding beacons
4.jpg
Leveling the concrete mix with a seven-meter rule
5.jpg
The breakdown of the concrete surface by a grout machine on discs
6.jpg
Ready-made concrete floor with a hardener
7.jpg
Ready-made concrete floor with a hardener
8.jpg
Ready-made concrete slab with a temperature-deformation seam installed
9.jpg
Ready-made concrete slab with a temperature-deformation seam installed
10.jpg
Application of a membrane-forming agent
11.jpg
Application of a membrane-forming agent
12.jpg
General view of a concrete slab with a membrane-forming device
13.jpg
The device of the shrink seam
14.jpg
Sealing of the shrink joint with a sealant

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY LLC "ALTO-S"

SEE THE RESULT OF OUR WORK
result-alto-s.jpg

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors
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Legal informationSociety Limited Liability "PROFTECHENGINEERING" Shareholdt International consumer society "GOLDEN AXIS"TIN 9709064635CHECKPOINT 770901001OGRN 1207700295406Legal address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL company
POSTAL DETAILSActual address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL companyPhone number for details:8 800 550 90 72E-mail:info@proftechpol.ru
Financial detailsCurrent account: 40702810870010234730MOSCOW BRANCH OF JSC CB "MODULBANK" MoscowBIC 044525092Correspondent account 30101810645250000092CEO of Nazyrov Anton

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