Portfolio
Concrete floor with a hardener according to the "wet on wet" technology for Auchan hypermarket

INDUSTRIAL FLOOR FOR AUCHAN HYPERMARKET

WE HAVE SAVED FOR THE CLIENT 782 000 ₽

FLOOR ENGINEERING CONSTRUCTION Concrete floor with a hardener according to the "wet on wet" technology for Auchan hypermarket

Moscow, MKAD 66th km, d. 1

Characteristics and description
Company name REMBETON LLC
The purpose of the floor and the room itself Concrete floor with a hardener according to the "wet on wet" technology for Auchan hypermarket
Type of floor topping floors
Thickness of the concrete layer 80 cm
Room area 1209 sq. m.

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

WE HAVE SELECTED THE OPTIMAL ENGINEERING SOLUTION

This time the object was the AUCHAN hypermarket. The customer was solving a complex problem there – first, the repair of the concrete slab-the ceiling of the second floor was required, which by that time had completely deformed and because of this was already unusable. He carried out the dismantling on his own, re-strengthened and filled in.

Our task was to pour a concrete leveling reinforced screed and perform a concrete coating with a hardener using the "wet on wet" method. This technology is still used in few places. We had to develop a separate technological map for it. The "wet on wet" method is quite complex and requires certain costs for the organization of work. To date, there are only two companies that work on this technology: Swiss Sica and German Basf. We chose to work in Swiss.

The technology was adopted as standard, which was developed by the Swiss concern Sica. A technologist from this company was present during the work.

The following aspects are important to the customer:

Terms of work

Number of days for all work: 20

Requirements for the quality of work

Floors must comply with SNiP 2.03. 13-88

Appearance of floors

Must look presentable

Durability

Service life of floors without repair (years): 10

Total cost

Budget within the framework of: 3 910 500 ₽

Concrete floor with a hardener according to the "wet on wet" technology for Auchan hypermarket: The object before the start of work — The object before the start of work

Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: REMBETON LLC

how we implemented this floor design

FEATURES OF THE WORKS

The choice of such a technical solution proved to be fraught with some difficulties. For example, this screed had the minimum possible thickness. At the same time, a very high grade of concrete M400 was adopted.

In order to implement the wet-on-wet technology, it was necessary to purchase completely new equipment for mixing the hardening compound. In this technical solution, special mortar mixers are used, and it takes a lot of them to work continuously. There were additional costs.

The work was carried out in August, when there was a strong heat. Taking into account the use of a high grade of concrete, it was necessary to perform work in a short time.

OUR RESULTS

After the implementation of the object, there were moments that had to be settled, coordinated. However, the customer is ready to continue cooperation with us, as he plans further repair work in this hall, and we have already made an offer for the second stage of work. The new technical solution took into account the factors that were identified earlier. For example, we added the use of polypropylene fiber – we thought it would be a more technically correct solution.

For the first time we worked strictly according to the project proposed by the customer. At the second stage, we decided to make our own technical solution, our own project. We will insist that it is used. In general, the floor design will remain the same, but there are nuances. One of them – as mentioned above, polypropylene fiber should also be added to reinforcement reinforcement. We expect that during the year we will implement the second stage of work.

Stages of implementation engineering design of the floor

engineering design of the floor

Application of moisture-retaining impregnation

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY REMBETON LLC

SEE THE RESULT OF OUR WORK

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors