Portfolio
Topping floor for industrial sewing production in Moscow

TOPPING FLOOR FOR SEWING PRODUCTION IN MOSCOW

WE HAVE SAVED FOR THE CLIENT 234 200 ₽

FLOOR ENGINEERING CONSTRUCTION Topping floor for industrial sewing production in Moscow

Moscow, Kotsyubinsky str., 4

Characteristics and description
Company name Max Extreme LLC
The purpose of the floor and the room itself Topping floor for industrial sewing production in Moscow
Type of floor topping floors
Thickness of the concrete layer 150 cm
Room area 319 sq. m.

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

WE HAVE SELECTED THE OPTIMAL ENGINEERING SOLUTION

The object was a sewing enterprise. The peculiarity of this production was that a large amount of movement of fabrics on trolleys to the equipment and to the warehouse part of the room was expected in the room – the planned volumes were calculated in tons.

The room was located on the ground floor. The customer already had a concrete base, and linoleum was laid on this base at the time of contacting us. We agreed with him that he would clean the linoleum and dismantle one wall on his own, while we would organize the work and deliver materials.

After dismantling the linoleum by the customer, we arrived at the facility and took a picture. There were small differences of 2-3 cm across the entire area, except for one of the corners – in it the difference was 6-8 cm due to the presence of a slope. We suggested that this site should simply be leveled with concrete – not to fill up rubble and sand there, so as not to create an unnecessary layer between the base and our floor.

It was important to the customer that the floors last a long time. We proposed and agreed on our standard construction – a concrete floor with topping and reinforcement with polypropylene fiber.

The following aspects are important to the customer:

Terms of work

Number of days for all work: 14

Requirements for the quality of work

Floors must comply with SNiP 2.03. 13-88

Appearance of floors

Must look presentable

Durability

Service life of floors without repair (years): 10

Total cost

Budget within the framework of: 1 171 100 ₽

Topping floor for industrial sewing production in Moscow: The object before the start of work — The object before the start of work

Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: Max Extreme LLC

how we implemented this floor design

FEATURES OF THE WORKS

At first, it was planned to completely fill the flat floor in one level throughout the room. After signing the contract, when the customer and I were talking about technical details, the idea came up to make a more optimal solution. The fact is that this room was located between the elevator and neighboring rooms. And so it turned out that every day there was a large traffic of people, carts from the neighboring premises, and these were other tenants, other organizations. If we filled the floor in one level, as originally planned, then they would have to go up to the level of our new floor many times every day, and then go down. This would create extra effort and movement.

To prevent such a situation, we decided with the customer to do the following in the corridor between the next door and the elevator: dismantle the concrete base that already existed there and pour the floor into the level of the adjacent room and elevator. Because of this, it turned out that we were already doing our floor in two levels: one level in the corridor and another level on the rest of the area, which turned out to be 10-15 cm higher. We had to make the most convenient transition between them so that our client could comfortably move from the corridor to the rest of the room in the future.

Of the difficulties, we also note that there were other tenants in the next room. They did not want the work to be carried out on weekdays, as it interfered with them. Therefore, I had to do everything in the evening, at night and on weekends. On Friday, after 16:00, we started dismantling work. This stage was completed overnight, the filling was done on Saturday, and it was erased on Sunday. And at the very beginning of the new week, the customer could already see the flooded finished floor. All that remained was to cut the seams – we did this on Monday.

OUR RESULTS

As a result, the floors turned out very good. The customer was satisfied – with regard to the transition from the corridor to the main part of the room, he thought that there would be a more complex geometry, but everything turned out to be simpler and more convenient. Now there is an imperceptible transition. Also note that the final coverage turned out to be beautiful.

Stages of implementation engineering design of the floor

engineering design of the floor

We have assembled the track, we are waiting for concrete

The result of dismantling the day before

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY Max Extreme LLC

SEE THE RESULT OF OUR WORK

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors