Our engineering in action
On the example of the floor arrangement for the largest transport and logistics center of Belarus "Prilesye"

CONCRETE COATING AT THE MEAT PROCESSING PLANT IN KOLOMNA

WE HAVE SAVED FOR THE CLIENT 652 600

FLOOR ENGINEERING CONSTRUCTION Topping floor for meat processing plant warehouse

Moscow region, Kolomna, Ozersky ave., 9
Characteristics and description
Company name
Joint Stock Company "Kolomna Experimental Meat Processing Plant"
The purpose of the floor and the room itself
Topping floor for meat processing plant warehouse
Type of floor
topping floors
Thickness of the concrete layer
140 cm
Room area
864 sq. m.

Customer needs AND THE OPTIMAL ENGINEERING SOLUTION

factors taken into account when developing the floor design

WE HAVE DETERMINED THE OPTIMAL ENGINEERING SOLUTION

At this facility, it was required to fill three different areas: two enclosed spaces and a ramp with ramps. As for the premises, it was simply necessary to pour a concrete floor with a hardener. But in the case of ramps, there were some additional stages of work in addition to the actual filling.

The following aspects are important to the customer:

Terms of work
Number of days for all work: 30
Requirements for the quality of work
Floors must comply with SNiP 2.03. 13-88
Appearance of floors
Must look presentable
Durability
Service life of floors without repair (years): 10
Total cost
Budget within the framework of: 3 263 000 ₽
Topping floor for meat processing plant warehouse: The object before the start of work
The object before the start of work

Floor arrangement ACCORDING TO THE ENGINEERING SOLUTION FOR THE OBJECT: Joint Stock Company "Kolomna Experimental Meat Processing Plant"

how we implemented this floor design

DIFFICULTIES DURING WORK

There are several points that are worth highlighting in this section:

Firstly, we added fine brass fiber to the concrete mix before pouring, which was provided to us by the customer himself. It bit into my hands through my gloves; my shoes got it too.

Secondly, when working with ramps, first there was a stage of manufacturing a retaining wall to give stability. Initially, one technical solution was chosen, but Dmitry, our head of work at this facility, suggested another, outlining it visually in SketchUp (3D design program). The customer approved his version.

Thirdly, the weather conditions. There was no roof over the ramps, which made it impossible for us to work in the rain, otherwise the coating would have suffered.

OUR RESULTS

On each area of this facility, we implemented everything in accordance with the engineering solution, in particular: we leveled the ramp, carefully and at the same level by exposing the profile on the sides; we made the covering of the ramps rough so that cars and other cars could drive in without problems even in rain or snow and did not slip.

The customer was satisfied with the results. He approached our head of work and personally said: "Well done, guys!" We are waiting for them further than other areas for work, because this object is an old meat processing plant, and there are still about 5,000–6,000 m2 on which floors need to be filled.

Stages of implementation engineering design of the floor

engineering design of the floor
1.jpg
Preparation of two ramps
2.jpg
Continuation of work on leveling and preparation for ramps
3.jpg
Sand leveling and ramming to give the ramp to the ramp the right size
4.jpg
Preparation of the ramp: the film is laid, the reinforcement is laid out, the corners are framed on the left edge
5.jpg
The film was laid on the ramp from the ramp and the reinforcement was laid out
6.jpg
We are completing the preparatory work before pouring on the ramp to the ramp.
7.jpg
Formwork of the retaining wall of the second ramp at the entrance to the workshop
8.jpg
Side supports to the retaining wall formwork have been installed
9.jpg
Filling of the retaining wall
10.jpg
Concreted wall with protruding pieces of reinforcement for further binding of horizontal reinforcement to them
11.jpg
Finished retaining wall of the ramp at the entrance to the workshop
12.jpg
Leveling the ramp base
13.jpg
The film is laid; the reinforcement is laid on the ramp
14.jpg
Ready-to-fill ramp
15.jpg
Ramp concreting works
16.jpg
The work on concreting and grout of the ramp has been completed; the surfaces of the ramps have been roughened
17.jpg
View of the ramp after applying the varnish
18.jpg
Final ramp coverage
19.jpg
A concrete pump for pouring in the first room has arrived
20.jpg
The room is fully prepared for filling
21.jpg
Concrete is poured
22.jpg
The process of applying topping and its alignment
23.jpg
A varnish was applied to the finished coating
24.jpg
In the second room, the film is laid; the fittings are being laid out
25.jpg
The fittings are laid out, connected
26.jpg
Filling process
27.jpg
The work of the machine operator; reception of concrete
28.jpg
Fully filled and treated coating of the second room with applied varnish

The result of floor engineeringDELIVERED ON TIME, STANDARD, TECHNOLOGICAL INDUSTRIAL FLOORS AT THE FACILITY Joint Stock Company "Kolomna Experimental Meat Processing Plant"

SEE THE RESULT OF OUR WORK
result-ao-kom-kolomna-2022.jpg

READ REVIEWS OUR SATISFIED CUSTOMERS

Reviews that we managed to collect between production cycles at our facilities

ReviewsABOUT THE PROFTEHPOL PROJECT

We are well aware that reviews of companies can be very different. Working in the construction market for more than 15 years, we have faced various situations.

We have both satisfied customers and those who are not. But, there is one important thing: we always bring the cycles of our provision to the end. If a client has problems, then we do not leave him with them, but settle them to a full and final conclusion.

Working with us, you can be sure that we will make you an industrial floor that is exactly right for the task for which you needed it.

Thanks to a good knowledge of the technology of industrial floors, we have gathered a lot of practical experience in using floor structures in various difficult places. We solve non-trivial problems and often, when we take an order, 3-4 companies have already tried to take it before us, but refused due to the complexity of the object.

Our clients Which we are proud of

for which we have made good floors
Legal informationSociety Limited Liability "PROFTECHENGINEERING" Shareholdt International consumer society "GOLDEN AXIS"TIN 9709064635CHECKPOINT 770901001OGRN 1207700295406Legal address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL company
POSTAL DETAILSActual address:109147, Moscow, B.Andronevskaya str., 23, building 1, floor 8, room 4, office of PROFTEHPOL companyPhone number for details:8 800 550 90 72E-mail:info@proftechpol.ru
Financial detailsCurrent account: 40702810870010234730MOSCOW BRANCH OF JSC CB "MODULBANK" MoscowBIC 044525092Correspondent account 30101810645250000092CEO of Nazyrov Anton